Sunday, May 15, 2011

Jackup Terminologies and Types

In early 1955 ( before I was born in '59 and I started to work only in 1980, see my blog article on pressure vessel design ), the first 3-legged jack-up appeared on the offshore scene. The rig was the R.G. LeTourneau jack-up, the Scorpion, for Zapata Offshore Company. The Scorpion, an independent leg jack-up, used a rack and pinion elevating system on a truss framed leg. The rig worked very successfully for several years but was lost during a move in the Gulf of Mexico. The Scorpion was closely followed by The Offshore Company Rig No. 54. For Rig No. 54, however, a hydraulic jacking system on a trussed leg was used. These jack-ups were followed by Gus II, a mat supported unit using a hydraulic jacking system, which was built by Bethlehem Steel Corporation.

Those early breed of jack-ups were primarily designed to operate in the U.S. Gulf of Mexico area in water depths up to 200 feet. Wave heights in the range of 20 to 30 feet with winds up to 75 mph were considered as design criteria for these units. In most cases, in the event of a pending hurricane, the rigs were withdrawn to sheltered areas. Jack-ups can be either self-propelled, propulsion assisted, or nonpropelled. The majority of jack-up rigs are non-propelled. The self-propelled unit, although very flexible, requires a specially trained crew of operators as well as a better trained rig drilling team.

Jack-ups have been built with as many as 14 legs and as few as 3 legs. As the water depth increases and the environmental criteria become more severe, we find that to use more than 4 legs is not only expensive but impractical. The prime forces on a jack-up are generated from the waves and currents, hence, the less exposure to the waves and currents the fewer the forces being developed on the unit. From this standpoint the optimum jack-up is the monopod or single leg unit.
Problems other than wave forces, however, must be overcome with the monopod type unit. But in areas such as the North Sea with very rough' seas there is a need for the monopod jack-up.

When evaluating which type of jack-up to use, it is usually some of the criterias to consider :

1. Water depth and environmental criteria.
2. Type and density of sea bed.
3. Drilling depth requirement, environmental conditions.
4. Necessity to move or stop during hurricane or storm season.
5. Capability to operate with minimum support.
6. How often it is necessary to move.
7. Time lost preparing to move.
8. Operational and towing limitations of the unit.

The independent leg unit depends on a platform (spud can) at the base of each leg for support. These spud cans are either circular, square, or polygonal, and are usually small. Nowadays, spudcan bottom comes with tips for better holding on ground. The larger spud can being used to date is about 56 feet wide. Spud cans are subjected to bearing pressures of around 5,000 to 6,000 pounds per square foot, although in the North Sea this can be as much as 10,000 psf. Allowable bearing pressures must be known before a jack-up can be put on location.


Jackup Slides Ckw


Le Thourneau rigs have been the majorities in the Gulf of Mexico and most of them operating in the region are coming to thirty years or more in operating life. Some have gone through many upgrades, eg, increasing the cantilever outreach and hook load increase.

Le thourneau jackup

Continuing leadership from within - a myth?


We are always hearing how promoting from within to continue the helm from it's predecessor is better than seeking qualified and expertise from outside the organisation. It may be suggested that the long-term health of a company should be measured by whether or not it has produced and developed homegrown or in-house talent similar to developing or improving it's core business or competency. Some would argue that anybody  could buy or hire talent; only real leaders develop from it experience. It may hold truth or partially true but while it is important to build a “concrete foundation” for the successor, the truth is that, depending on the company and it's situation, it can be just as important and a need to bring in expertise from outside.

Managers or leaders may not be all “born” in the organisation; they all have to come from somewhere or develop their talent from within or from outside. And suggesting that companies are better off when every or even most executives “grow up” there is not only wholly untrue but may at times end up with wrong judgement. As with all things in business, there is no one-size-fits-all answer; it depends on the corporate needs of the company and what is it's long term strategic goal and it's core business. And more often than not, it’s not a question of either-or, but a question of balance and right choice.

Some big organisation that are famous for promoting from within - IBM, Caterpillar, and 3M, for example - however have all brought in outsiders when they needed to. After realizing that its “home-grown mentality” was hurting the company, company like Caterpillar began bringing in executive outsiders from Ford according to a Wall Street Journal story.  Also for 3M, it has hired outsiders for its last two CEOs. And we all know that bringing in former RJR Nabisco and American Express executive Lou Gerstner saved IBM.

In fact, most of America’s biggest and most respected companies - Microsoft, Apple, Google, Cisco, and Microsoft, among them - regularly hire executives from outside the company. Before joining Apple, COO and heir apparent Tim Cook was a vice president with Compaq and, before that, he spent 12 years at IBM. Ironic, considering Apple’s ancient feud with Big Blue. And Google CEO Eric Schmidt hails from Bell Labs, Zilog, Xerox, Sun, and Novell.

There could be no correlation between executives being promoted from within and the health or success of a company. As for the reason why that’s the case, it mostly comes down to this. There are indeed advantages for promoting from within, i.e. knowing the company and how it operates, growing up with the company culture, etc. But those same advantages can also be liabilities, since myopia and lack of perspective is probably the number one reason why executives and companies might have fallen into the red. The cloning effect of leadership from within may not bring new ideas or "out-of-the-box" concepts from external. Businessess have to generate new ideas to face up with competitions and myopic business acumen will kill the company in no time with short-sighted ideas within.

But what is a “leader” anyway? What does a “leader” do?
Who is better, a leader or manager ??

Some may consider the “leader” of the team as the person who formulate a working team and then got out in front of it to give direction and provide the vision for an action plan. The concept of a “leader” means that credit for what the team does goes to the leader but not the team. However the real fact is that you might see it in the lower level where leaders bloviate about leadership and try to inspire people, when in fact they’re usually just making everyone under them want to puke. What Drucker said — and most tend to agree — is that the business world doesn’t really need strong leader but better off with capable managers — people who can actually manage a team of staff especially working under tremendous work stress.  Being a great manager means being in service to the team. It means giving the team credit and making everyone else successful but himself.

Leadership and management may not go hand-in-hand or inter-related. While it could be true that there are different skill-sets, there are some intimately relationship. The truth is that good management skills make better leaders and the converse is also true. We could argue that great management requires excellent leadership skills. MBAs make better managers. You learn a lot getting an MBA - especially from a top notch school - if you aspire to be in senior management. There might be no credible evidence that it will make you or anyone else a better manager. That’s largely because management is more "art than science" as some management gurus would say. If you’re capable, you’ll become a manager but it takes a lot more than that to become a successful manager. Certain qualities and processes work better for certain people in certain organizations and industries, but that’s a far cry from a general blueprint for management success. Every so often you may about whether you should or shouldn’t get an MBA in engineering or technical field. There is no fix answer to such and it all depends on individual's aspiration and end of the day, there is zero loss should you decide to embark or spend S$50K-S$100K on an part-time or full time MBA degree. The knowledge you gain is worth every cent you had to spend.
So, as we go forward, let’s value the real managers ( so-call leader ), who actually do the hard work of making other people productive with high spirit.

Very likely scenario for most successful corporations is that they will continue to either selectively promote from within as well as taking the step to hire from outside the same time. They should do whatever they need to do to ensure the company has the necessary talent scouted and bring into the workplace new experience it required at that point in its evolution. There is simply no broad argument for choosing the leader or managers from within will be one sure success formula for any organisation. 

Drilling Contractor expectations & Equipment onboard

Common Specificatlona in Drilling Contract to an offshore drilling operator, usually a day rate for a jackup is around US$100K region and may be higher if the rig is working in north sea where the rig design is of higher specification :-
1) Depth in feet
2) Commencement date
3) Formations to be penetrated
4) Hole size
5) Casing sizes to designated depths
6) Drilling mud properties
7) Logging program
8) Cementing program
9) Type of testing
10) Well completion program
11) Size, weight and grade of drill collars
12) Hole deviation restrictions

A) More emphasis should be placed on the rate of hole angle change than on the maximum hole angle.

Types of Drilling Contracts

1) Turnkey Drilling Contract
A) It requires the Operator to pay a stipulated amount to the Drilling Contractor upon meeting contract specifications.
B) The Drilling Contractor:
-provides all of the labor.
-furnishes most of the material (contract specific).
-controls the entire drilling operation independent of any supervision by the Operator.

C) Provisions Common to Most Turnkey Contracts
-Location of well
-Commencement date
-Adequate location
-Conductor pipe, should be arranged for and set by the Drilling Contractor
-Contract depth, given as depth to which the Drilling Contractor should drill
-Hole sizes, includes the surface hole

-Price
1. includes these items usually fumished by the DrillingContractor
-Bits
-Water
-Fuel, ration, etc
-Surface pipe, and Intermediate pipe if required, clearly defined size, weight and grade
- API or non-API
- 3rd party testing equipment, logging unit, etc
-new, or if used, tested to (# ) psi
-cement (with additives)
-cement services
-maximum number of hours to wait before nippling-up (i.e. - set slips, cut off casing, etc.) operations are started
-Mud and chemicals
a. according to a mud program included in the contract
b. Specify who owns the mud at contract depth.

-Log type and Service Company
-All mobilization charges
a. move in
b. rigup
c. rigdown
d. move out

-Drilling the rat hole and mouse hole
-Cost of well control insurance
a. certificate
b) Straight hole specifications (e.g.)

-Unit to hole deviation per 500 feet, usually 3 degrees or less ?

- How frequently the DrillingContractor should survey the hole deviation
A. at least every 1000 feet ??

~ Clearly define when Daywork begins and ends (e.g.).
Daywork begins when:
A. a readable log is furnished to the Operator.
B. drilling reaches a certain depth.
C. drilling reaches a certain zone by cuttings, etc..
D. special operations such as drill stem testing and coring are done.

2. Daywork ends when:
A. blow-out preventers (BOPs) are nippled-down.
B. the tanks are cleaned.
C. the drill pipe is laid down.

A clearly defined deadline as to when payment is due :

1. This is normally handled through an escrow account at a bank that both the Operator and the drillingContractor agree to use.
A. a three-way agreement with the bank

2. The total Turnkey cost is held in an interest-bearing account.
A. The Operator receives the interest money.

3. All parties concerned sign a letter which spells out:
- the release of the contents of the account.
- other provisions of the terms of the agreement.

The Drilling Contractor is usually required to furnish evidence that all third-party bills are paid in full.

Below slides showing some of the machinery equipment inside the drilling rig  ( p/s : move your mouse to the photo, to see the title of each photo




The rig crew has to carry out their maintenance of machineries,etc and there will be periodic or yearly classification renewal inspections required onboard, eg. testing of safety, fire fighting equipment, lifting appliances, padeyes,etc and renewal of classification certificate will be given.

Class of the rig will be suspended and the Certificate of Classification will become invalid in any of the following circumstances:

i) if recommendations issued by the classification surveyor are not carried out by their due dates and no extension has been granted,
ii) if Continuous Survey items which are due or overdue at the time of Annual Survey are not completed and no extension has been granted,
iii) if the other surveys required for maintenance of class, other than Annual, Intermediate or Special Surveys, are not carried out by the due date and no Rule allowed extension has been granted, or
iv) if any damage, failure, deterioration, or repair has not been completed as recommended.

Class is automatically suspended and the Certificate of Classification is invalid in any of the following circumstances:

i) if the Annual Survey is not completed by the date which is three (3) months after the due date,
ii) if the Intermediate Survey is not completed by the date which is three (3) months after the due date of the third Annual Survey of the five (5) year periodic survey cycle, or
iii) if the Special Survey is not completed by the due date, unless the vessel is under attendance for completion prior to resuming trading. Under exceptional circumstances, consideration may be given for an extension of the Special Survey, provided the vessel is attended and the attending Surveyor so recommends; such an extension shall not exceed three (3) months. More information may be referred to the rule book of any of the classification society or clarification with the society surveyor, if need to.